What
is an ODS and how does it work?
The ODS is an oxygen detection safety pilot system. It is designed to
shut off the gas supply to the heater if the oxygen content in the room
drops to 18% from a normal 21%+. In this event the pilot flame actually
lifts off the thermocouple cooling it down and causing the gas valve
to close and the heater to shut off. Also, each ODS has a tamper resistant
pilot orifice assembly, so do not try to drill or clean out the ODS
pilot with a hard object as you will damage it. Follow the cleaning
instructions located below.
How
do I clean the ODS pilot assembly?
If your pilot will not stay lit, try cleaning it. Use a can of compressed
air, such as is used to clean a computer, to blow dust out of the pilot
assembly. Sometimes just blowing air back through the pilot will get
rid of the dirt.
If that
fails, turn off the gas supply to the heater. As indicated in Figure
5 below grab nut A with an open -end wrench and loosen nut B from
the pilot tubing with another small adjustable wrench. Blow air pressure
through the holes as indicated. This should blow out any foreign materials.
To reassemble, tighten nut B by grabbing nut A with the open-end wrench.
WARNING: When the heater is reassembled, always check for gas leaks.
Apply a soap and water solution to all joints and watch for bubbles
to check for gas leaks. Never use any open flame to check for gas
leaks.
If
that fails, you need to remove the orifice from the pilot burner cartridge
using your wrenches to unscrew the orifice (Item A) and blow air through
the pilot burner as show in Figure 5. If the pilot burner remains blocked
you will need to use a soft brush (pipe cleaner will also work) to dislodge
a spider web or other obstruction. To prevent damage to this assembly,
follow the instructions below for disassembly and assembly of the ODS
for cleaning.
WARNING: Never use needles, wires, or similar cylindrical objects
to clean the pilot orifice. This will only damage the calibrated pilot
orifice (about the size of the head of a pin) which controls the pilot
gas flow. Simple rinsing with water and blowing air over it should clean
the orifice.
How
does this SunStar Corcho Model CK18 heater work again?
(Applies to Manual ONLY) Its slightly different than some 3-plaque
heaters you may have seen previously. Instead of turning on the pilot
and then one, two, and three plaques, the SunStar Corcho Model CK18
uses just two burner chambers and operates first on the single plaque
burner. After the single plaque comes on, the double plaque is turned
on giving you three full plaques of operation. If only two
plaques are needed, then the double plaque burner may shut off leaving
just one plaque burning.
Can
a SunStar Corcho heater be converted to Natural or Propane Gas?
No, each heater is specifically designed to work on either Natural
Gas or Propane Gas. Each heater is certified only for use with the
type of gas indicated on the heater nameplate (data plate). It is
not designed for use with other gases and is not convertible to use
with other gases.
Why
doesnt it need electricity? Each SunStar Corcho heater is
equipped with a thermocouple incorporated in the ODS assembly. This
is also the flame failure safety system. The heat from the pilot light
warms the thermocouple and the dissimilar metals in the thermocouple
react to the heat from the pilot flame and create a small amount of
electricity (e.g. millivolts of electricity). This electricity from
the heat is then used to energize a magnet in the gas valve to open
it against the tension created by a spring in the gas valve. This
allows gas to go to the burners. When the pilot flame is extinguished
and is no longer generating heat on the thermocouple and, thereby,
millivolts of electricity, the magnet de-energizes and the spring
shuts the valve off. This is designed to turn off all the gas to the
burner and pilot system. The use of this safety system and the gas
fuel are the reasons that no electricity is needed to operate a SunStar
Corcho heater. This product will still provide heat to your home even
during power outages.
Can
these heaters be installed in bedrooms or bathrooms? Only the model
CK-6 (rated at 6,000 Btus) can be installed in a bathroom. Both
the CK-6 and the CK-10 (rated at 9,500 Btus) can be installed
in bedrooms. All other models are too big. The National Fuel Gas Code
(NFPA 54) permits wall mounted installation of vent-free gas heaters
of 10,000 Btus or less in bedrooms and 6,000 Btus or less
in bathrooms. Please check with your gas supplier to determine if installation
of these heaters in bedrooms and bathrooms are permissible by your state
and local codes.
Can
this heater be installed in mobile homes? Yes, this heater may be
installed in whats termed "aftermarket" manufactured
(mobile) homes where it is not prohibited by state or local codes. An
"aftermarket" mobile home is defined as any type of mobile
home that has already been sold to an end user or homeowner. It cannot
be installed in a new mobile home on the dealers lot, before it
has been sold, but it can be installed in any mobile home after it has
been sold (e.g. aftermarket). When installing this heater in a mobile
home, the same safety rules of confined and unconfined spaces and clearance
to combustible materials should be followed.